Starting from a dead stop, moving production of one model from one plant to another, based on when FCA moved the Jeep Cherokee from Toledo to Belvidere, a decade ago, costs about $350M and takes a year. GM recently announced they are moving the Equinox, Blazer, and more truck production from Mexico to the US, and budgeted $4B for the job. First production in their US locations will be in 2027.
But GM has plenty of available plant capacity in the US to move the models into.
VW has one plant in the US, in Chattanooga, building the Atlas SUV and the iD4 EV. That plant is currently running two shifts. There is no way they could move production of the Tiguan and Taos SUVs and Jetta sedan from Mexico, into that one plant. Even if they could, almost all of VW’s supply chain is in Mexico, Brazil, the EU, and China, so they will still have a tariff hit.
This is the content information for a new VW Tiguan SUV, built in Puebla.
VW has had a project in the works to revive the old International Harvester “Scout” Jeepish thing, as an EV, and is dropping $2B on a new plant in Blythwood, South Carolina, to build it. That plant is expected to be complete in late 2027, with a capacity of 200,000/year. Last year, VW sold 230,000 Puebla built cars in the US. If they dropped the Jetta sedan, Blythwood would be big enough to build enough Tiguans and Taoses for the US market.
But, I put on my MBA hat: Audis have both a higher ATP and higher GP, than VWs. The Q5 SUV is built in Mexico, everything else is imported from the EU. With EU products bearing a 15% duty, if the “arty deal” materializes, more, if it doesn’t, VAG would have a significant incentive to move Audi production to the US, and, the higher ATP and GP, make Audis more important than VWs. Audi sold just under 200,000 cars in the US last year. The existing Chattanooga plant has a capacity of 268,000/year. The MBA will tell you to drop VW, move production of the best selling Audis into Chattanooga, stop work on the Scout plant, declare force majeure and tear up all the US VW dealer contracts, then pivot the Mexican VW plants to building for the EU.
The cynical MBA would say give the existing Atlas that is built in Chattanooga a quick reskin, and declare it the “new Audi Q7”. That would require the least amount of work and be available the soonest.
Here’s the content label for a new Atlas.
Steve