A Master Class in Management Mis-Direction

I’m not following the arithmetic regarding the overtime numbers.
1.5 hr * 5 days = 8?
2.0 hr * 5 days = 52?
What am I missing?

The UAW contract limits time and a half overtime to the first 8 hours of overtime per week. All overtime above 8 per week is double-time. From that, 8 hours of 1.5 time per week for the weeks the worker is NOT on vacation or holiday (5 weeks of 52 or 47) is

  • 1.5 time = 8 x 47 = 376 hours
  • 2.0 time = 52 x 47 = 2444 hours

(edit – Didn’t realize ptheland was already responding – correctly – before replying. Also, as someone else pointed out, if one also includes FICA / Medicare / unemployment insurance taxes, that’s another 6.2% up to $160,200 for FICA and 1.45% for Medicare so the total work hours required to add up to $300,000 in the Ford CEO’s sky-is-falling worst case is lower but with this framework, you can see anyone reaching $300,000 is working a metric crap ton of hours.)

WTH

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Thanks, guys, I assumed I was missing something obvious :slightly_smiling_face:

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Again just because it was qualified as union workers doesn’t mean it was only the labor.

We are not talking about honesty here.

Often, perfectly reasonable social/ethical goals shape laws without enough care agaisnt the dangers of being “gamed”. Protection of railroad workers got “gamed” when “firemen” (for the youngsters present, a fireman on a locomotive was the hardworking bloke who shoveled wood or coal) stopped doing anything useful beyond occassionally adjusting a fuel valve and chatting with the train driver (we used to call those drivers “engineers”), and as a result of screechingly protecting those obsolete jobs the entire labor movement started losing legitimacy and support (Murdoch’s success in opportunistic demagoguery has antecedents!)

Laws need to be observed and contracts must not be unilaterally abrogated, but it is critical to constantly guard and act against “gaming” the system or the system heads to collapse.

Duh.

Many cities and some states have fallen prey to decades of gaming the system in the worst possible way wherein politicians wanting “labor peace in their time”, the avoidance of tough policy priority decisions, and solid union (or potent buty non-unionized employee categories) voting support, negotiated hideously stupid contracts that dump unconscionable costs onto future budgets. We have a huge set of messes all coming due.

I expect we will be seeing an enormous number of bankruptcies in vulnerable municipalities, counties, and even states (Illinois). We need a plan to halt the ongoing damage and handle the splats on the windshield.

david fb

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The fireman helped keep the engineer awake. Engineers falling asleep was a very real problem. Whenthe caboose was eliminated the conductor moved into the cab, so, again, there is someone to keep the engineer awake.

They don’t let very many passenger airliners fly without a co-pilot.

Steve

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Certain things are a public good that needs to be supplied by the federal government to everybody.

The factory buildout has waited for 40 years. We could not afford it and became poor boys, “I do not want it”.

That problem (and having a health emergency) was solved years ago. The engineer must
move in his seat every few minutes. If he doesn’t the brakes begin to apply.

Absolutely true. Unions exist because of decades of dangerous, exploitive practices pushed by management across mining, transportation and manufacturing over one hundred years ago. Unions became less popular starting in the 1960s and 1970s after charges of “featherbedding” (artificially boosting required labor hours by narrowly defining allowed work responsibilities in contracts) circulated across many different unions and industries.

Such charges were anchored in reality but became a convenient scapegoat for management of American firms to blame workers for poor quality and demand shocks stemming from US firm’s inability to innovate, poor product engineering and outdated, innefficient manufacturing techniques. America was the only industrial power left after World War II and its businesses enjoyed nearly 20 years with little effective competition, until the mid 1960s. During that time, American management grew accustomed to large profits and became complacent in product design, manufacturing processes and quality. Once demand shocks hit in the 1970s, American firms found it easier to blame union workers for their inability to compete than revise their strategy.

Is “featherbedding” still a thing? If so, to what extent? Dunno. Anecdotally, I remember how insane it appeared to me starting to work for a telco in 1990 to find that I as a manager was not allowed to hook up a new dot matrix printer in my office, cuz that was considered “circuit work”. On the flip side…(I think I conveyed this story in the past but it disappeared with “old Fool” board content…)

Around eight months into my first job managing central office technicians in five CO buildings and some outlying facilities, a fiber repeater station in my territory had a 48v battery string that needed to be replaced with a new string. The telco contracted that type of installation / tear-out to Western Electric but at the time any gear was actually connected or disconnected, a telco union worker was required to be present to “cover” the contractor. The prep work to install the new string had been completed, the new cells had been charged up to 48v and it was now time to flash cut all of the fiber mux / amplifier gear from the old string to the new string. Prep work was scheduled for 12:30am on a Saturday morning with actual cutover at 1:00am.

As a new manager with a BSEE and actual technical interest in how this work was performed, I opted to attend the midnight ritual with my telco tech “covering” the contractor. It’s February, it’s about 20 degrees outside, and the repeater hut is in the middle of a cornfield in Hardin, Missouri. I show up along with my tech and various techs from Western Electric, including their lead, a guy nicknamed “Animal” – they were all nicknamed “Animal” for some reason.

They’re checking voltage levels, specific gravity on all of the new cells, etc and the clock is ticking towards 1:00am, the designated cutover time. There’s about 8 men in a hut that’s filled with two different strings plus a rack of NEC fiber muxes (RC28Ds, maybe?) but only about 15 feet by 10 feet. I’m talking with my tech – a brilliant guy about age 45 with a college degree with whom over my first 8 months I’ve developed a good rapport – and as we wait for the magic moment to arrive for cutover, I jokingly lean toward him and say “Pretty easy money, isn’t it?”

EXACTLY as I said those words, Animal – remember Animal, the lead tech in charge of this operatioin? – puts down the blueprint he has been staring at for the last five minutes, turns to my tech and says “Mike, can you take a look at this? Something’s not right…” People shuffle around to make room for my tech to walk over, he and Animal begin reviewing the diagram, looking up at the copper cables from the existing string to the bus bars, at the bus bars to the breakers to the cables going to the new cables, then back at the drawing — back and forth, back and forth. Finally, my tech says, “No, that drawing has been wrong from Day One. If you connect that new lead to the lug they specified, you’ll short the string out. It should be THAT lug.”

Animal thinks a bit more, agrees, checks the voltages to be sure and they modify the MOP (Method of Procedure) on the fly. My tech walked back over next to me, paused the perfect amount of time for comedic effect, then leans over to me and says “Pretty easy money, huh?” Had someone with his broad expertise at CO power engineering not been on hand, Animal might have followed the blueprint to the letter – and blown us all up. At 1:00am, in the middle of a cornfield, where no one would have even heard the explosion or reacted to it for hours.

The moral of this story is that for every inane example of “featherbedding” that seems to serve no purpose other than padding someone’s income, there are probably examples stemming from past failures caused by inexperience or arrogance that would go unchecked without a second body on hand to lend a critical eye to dangerous work. The fact that the average person (or executive or demagoguing politician) doesn’t understand the value of that “coverage” doesn’t mean there’s no value being provided.

In 2023 America, it seems that forty years of political mythmaking pushed by corporate media has succeeded at converting the perception of unions from that as a useful counterforce against exploitive management practices into a means for protecting lazy workers in brain-dead jobs that motivated people would never want . American culture has attempted to apply an entreprenurial mindset to the entire labor market so each worker is “free” to choose their own career path, “take the initiative” and advance without impediments. If you don’t become Director or VP in ten years, you don’t want it enough or aren’t willing to work hard enough or just don’t have what it takes.

We now have millions of people in positions whose day to day work experience is undistinguishable from the boring, physically exhausting, no-brain work stereotyped to “union jobs.” How many nurses work 12 hours shifts so overloaded with patients they cannot take a lunch or bathroom break. How many Amazon drivers carry an empty jar in their truck because they cannot make their productivity targets if they stop at a real gas station or restaurant to use a real bathroom? How many people are now employed as warehouse pickers, working extended shifts and suffering crippling repetitive stress injuries after just months on the job? How many arguably well paid software engineers and testers make $130,000 per year but also work 60-80 hours a week on poorly organized “death march” development projects?

There’s always going to be a struggle between abuses on the labor side and management side regarding pay, working conditions, safety and “value provided.” There are always going to be cases where each side is on point and where they are just padding the outcome in their favor. However, current coverage of these conflicts is significantly distorted and not accurately informing us all about the impacts the outcomes of these debates will have on the larger economy.

In the original point atop this post regarding local governments approving overly generous union contracts that threaten state / municipal budgets, that problem is not a “union” problem per se, that’s an economic problem stemming from corrupt politics caused by politicians attempting to buy current voter support with future voter tax obligations. The same dynamic is at work when governments attempt to privatize the operation of public infrastructure (bridges, water treatment plants, airports, etc.) to deliver perceived short-term savings while inevitably denying long-term capital investment in those assets to sustain them and maintain public safety.

WTH

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Was the wiring diagram changed so it no longer led to wiring disasters?

I’m retired CWA, finished out the last 8 years or so as a power tech. Had to cut new replacement batteries onto existing buss bar systems quite a few times. There were no contractors present, this was usually middle of the night, get them hooked up before the CO crashes type work ( single-string CO’s, usually out in BFE, lol ). If you hook them up wrong, you are now an accidental welder, and since virtually everything in telco CO’s is powered by 52V DC, you have done some very major damage. Did most of this work very sleep deprived, but nobody cared, only thing that mattered was to not drop the CO.

I had very few managers that actually were interested in the technical aspects of the job, and what we were dealing with. If you’re still doing the job, rest assured that people like me appreciated people like you.

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Was the wiring diagram changed so it no longer led to wiring disasters?

Yup. The contractor and my tech were on a phone with the maintenance engineer the following Monday to get the drawings updated.

If you hook them up wrong, you are now an accidental welder, and since virtually everything in telco CO’s is powered by 52V DC, you have done some very major damage.

So true. My only other “near disaster” story occured in 1993 after I had been moved to manage the main downtown switching complex in KC. Five floors, a DMS-100 serving downtown businesses (about 55,000 lines), a DMS-100/200 acting as the local tandem within the 816 area code and its access tandem to carriers and TOPS switch for operator services, and the region SS7 Signal Transfer Points for not just 816 but all of Missouri, Oklahoma, Kansas and Arkansas (MOKA). I had a tech who was dedicated to nothing but power for the whole building. He was the most safety concious person I have EVER met. He literally wore a multimeter around his neck his ENTIRE shift. He wouldn’t touch his LUNCH without checking voltages… LOL

The building had regular 48v plants (actually closer to 51.2 as you mentioned) for the different switches but also had a separate 130v string for “coin control” (remember those things… coin phones?). That string had two cells that were going bad as indicated by specific gravity readings and again, a Western Electric contractor was engaged to do the work. Swapping a single CELL out of a longer string is VERY dangerous. You essentially have to

  1. get the new cell physically in parallel with the bad one
  2. get the new cell powered up to the nominal 2v it should carry
  3. at the appointed time, use jumper cables to connect the new in paralllel with the old
  4. unbolt the cell-to-cell bars connecting bad battery B from its A and C neighbors while keeping them connected to good battery cell G
  5. use a special lift to physically lift the bad battery out of the string
  6. get the bad battery out of the way, then use the same lift to drop the good battery G in between A and B, while not disturbing the jumper cables carrying 200-300 amps of current
  7. once good battery G is dropped in place, connect it permanently to A and C with the bus bars, then remove the jumper cables

Dangerous under the best circumstances.

I chose not to attend that maintence knowing my tech Dan had it covered.

I came in the next morning at 7:00m and once I entered the CO on the first floor, I knew SOMETHING had gone wrong. Smelled a smell I can’t even describe today 30 years later. I eventually tracked down my tech who was still there and he said, “You need to come look at this…”

We walked down to the basement and I looked at the 130v string and saw a white splatter zone probably 10 feet in diameter from one of the Bell cells of the string. My tech explained what happened. The string was physically installed as a “double-decker” shelf with an east and west side. Each quarter of the string had 16 cells delivering about 32.5 volts per quarter-string. The first of the two batteries had been replaced without incident. It sat somewhere in the middle of one of those “quarter” strings so it was very clear who its electrically adjacent cells were for the jumpering operation.

The second cell needing replacement physically sat at the END / BOTTOM of one of those “quarter” strings. The cells were installed on pre-fab PVC plastic shelves that precisely fit each round cell. To make things tidier, the plastic shelving included end-caps that obscured how the end-cells on top and bottom were connected across or up and down.

After the first cell was swapped, my tech stepped away to finish some other assigned work before coming back for cell #2. The Western Electric tech went ahead and began working on swap #2. Only he didn’t think to remove the plastic end-cap on the shelving. He just assumed it connected to the cell immediately ABOVE it on the same “west” side. In fact, it connected to the cell on the top of the EAST side. He connected the FIRST “jumper cable” lead to the post on that battery – no issue. He then came over to the “west side” and connected the SECOND jumper to the post of the 2nd to last battery, thinking he was connecting to the 2v potential across the bad battery. In fact, he shorted out about 65 volts of potential from 32 cells, each capable of cranking out about 400 amps of power for HOURS without a sweat. The minute the jumper cable clip touched the lead post of the battery, it VAPORIZED a large portion of the post, producing the 10-foot spatter radius on the concrete floor and the horrible smell. The tech got burns on his hands but drove to the hospital.

I was only in field operations for four years before moving into product engineering and IT network planning functions before leaving for Internet bubble stuff in 2000. My time in telco operations made it clear from Day One that literally lives were at risk based on what I did and what my people did. A failure that blocks 911 for 55,000 customers. A failure that stops all long-distance calls in FOUR STATES. It’s possible, every day you show up for work. The only thing that might prevent you from making the news in the worst possible way might be listening to your employees. That was a very useful perspective to absorb before going further up the management ladder.

I’ll stop with tech war stories now…

WTH

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I’ll stop too, after this. That WECO tech is lucky to be alive ! I’m not familiar with that string shelf layout, we didn’t do it that way in Michigan ( or at least in the CO’s I was in ). Work flew me into KC for a training class, class was across the border in Kansas, nice area, I enjoyed my 2 weeks there.

We replaced huge single batteries, they were in multi-string offices so the rectifiers never were in danger of losing that 52v ( or 48v, we called it that too, but I went by what it measured with a VOM ) reference. These batteries were crazy heavy, and the housing had cracked, leaking the battery acid, not good. Had a heavy duty hydraulic lift that we oh so carefully moved the bad one off of the shelf-platform, and used it to put the new one in it’s place. It was actually pretty hairy, some bad things could have happened, but during my relatively short time we batted 1000 on battery replacements.

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Great stories like these give me the woozies.

Years ago I was in a bar when the guy who discovered that the Baldwin Hills Dam

was about to blow drunkenly recounted the tale. Big time woozies. I had many friends who successfully but just in nick of time evacuated. I had often played right under the dam.

Engineers do important jobs.

david fb

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Did you see the piece on PBS a while back about the St Francis dam failure in LA? Mulholland miscalculated on that one. I never knew before that the Mulholland dam is mostly buried.

Yes, with my Mom (then President of the Los Angeles City Council dealing with the later day complex evolution of Mulholland’s “Chinatown” created but also John Muir impacted Dept of Water and Power), and civil engineer Dad, we went and explored the visible remnants and downstream affected riverbed of the St Francis dam, a study in mistaken idealistic hubris and power politics.

I am very much a child of non-Hollywood Los Angeles.

david fb

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