I had an operation on Thursday and was pretty immobile for the rest of the day and part of Friday. Which was unfortunate, because a puddle of water emerged from below one of our HVAC units and I was in no shape to do anything about it.
My guess was a blocked condensate line, but who knows? The unit is from the 90’s and that’s pretty much by the sell-by date, isn’t it? Anyway, and owing to my mobility, I called the company which thoughtfully put their sticker on the side of the unit and was willing to pay the service call tariff just to get it over with. Besides, who says I’m right about my amateur diagnosis?
The guy comes, pulls one of the panels, wrinkles his brow, and says “Whoa, you have some problems here.” He’s right, of course, there’s a major puddle on the floor, and if you look inside you can see the pan beneath the cooling fins is rusted - and the fins are encased in ice to boot.
Can’t be saved, you see, the rusted pan supports everything else, taking it out at this age would probably destroy e;very thing anyway. New geothermal unit, has to be custom built (of course), for the low, low price of $11,900. Take 12-16 weeks. But if I add $2,000 more they can deliver it in 2 weeks.
Long story short (too late), comes Sunday and I crawl into the HVAC room, pull the condensate line, it’s jammed with rusty bits and some other crud (spider web? Dunno) and I clean it out. Once, still jammed. Clean it out again, this time with some monster tweezers I have, pull out more crud. Put the pipe to my lips and blow through it and after some initial resistance, get it open. Pour in some Clorox. Rinse. Pour in some CLR. Rinse. Feel the bottom of the rusted pan, dry as a bone. Bang on it once or twice, no obvious weakness - just rusty on top.
That, of course, doesn’t solve the ice problem, but thanks to Google I find that the most frequent cause is air-blockage, which means the cooling fins don’t transfer the cool to the air, but just keep getting colder. And water vapor freezes, and there you are.
So I pulled the filters (2, one on top of the other) and find that the condensate water (?) had crept into the cardboard housing, wicked up all around and into the filter mass, and it was all now a gooey mess - and not passing any air at all. Defrosting them, even with a space heater on one side and a hair dryer on the other took a few hours, but it was done.
Turned it on. Voila, system working fine.
I think I’ll pass on the $12k replacement and just run it until it croaks, which I admit might not be the smartest thing but then there are two of them down there, and I can heat/cool half the house with one and move the air around if I need to, as I surely will someday.
Ah, I feel great. I’ll feel better tomorrow when the catheter comes out. (TMI, I know.)